• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to the detection of the state of insulation of an inverter-fed alternator (4) excited by the inverter (2) at a voltage causing a current reaction of the machine, the current response being measured; the machine (4) is excited with a voltage in a certain frequency range above the fundamental wave of the machine, the measured current response is compared with at least one pre-measured and stored reference current response, and possible changes in the measured current response with respect to the at least one reference current response of the particular frequency range are used to determine the isolation state.
    公开号:AT516218A1
    申请号:T50587/2014
    申请日:2014-08-25
    公开日:2016-03-15
    发明作者:
    申请人:Tech Universität Wien；
    IPC主号:
    专利说明:

    The invention relates to a method for determining the Zu¬stands an isolation of an inverter powered Wechsel¬strommaschine, wherein the machine is excited by the inverter with ei¬ner voltage and caused by this excitation, a current response of the machine, the current response is then measured.
    The invention further relates to a device for determining the condition, in particular a deteriorated Zu¬stands, an isolation of an inverter powered Wechsel¬strommaschine, with an AC machine, which is connected to a Wech¬selrichter, which is adapted to the Ma¬ Excite machine with a voltage, and at least one Sen¬sor for measuring a caused by this excitation Stromreakti¬on the machine.
    Expectations for modern inverter-fed drives include continuous operation in a difficult environment with considerable load cycles and extreme temperatures. Despite these constraints, reliable and secure operation with minimally pre-emptive maintenance is a key factor for a growing number of safety-critical applications.
    Therefore, the knowledge of the impeccable state of the machine is an important point, which requires the existence of monitoring systems. With regard to machine failure and failure of a drive, it has been found that stator-related disturbances are the second most frequent accidents at about 35%; Of these stator-related disturbances, approximately 70% are caused by defects in the isolation system. The main reasons for insulation defects are various stresses, such as electrical, thermal, thermomechanical, mechanical and environmental stresses (Oslinger, JL, Castro, LC; Correlation between Caitance and Dissipation Factor used for Assessment of Stator Inulation , " World Academy of Science, Engineering & Technology, Waset, Vol. 63, No. 72, pp. 365-371, 2012).
    The actual deterioration of the insulation usually starts very slowly at the beginning, but then accelerates up to an actual error state, eg. B. a short circuit between
    Turns.
    The effect of thermal-electrical aging with a long service life and fast power stroke was determined by Farahani, M.; Borsi, H .; Gockenbach, E .; in "Study of capacitance and dissipation factor tip-up to evaluate the condition of isolation systems for high voltage rotating machines," Electrical Engineering, Volume 89, No. 4, pp. 263-270, 2007. As a result and as a sign of the aging process, it can be observed that the winding capacity decreases as the aging progresses. A similar trend in the decrease in winding capacity has also been reported in Grubic, S. Aller, J. M .; Bin Lu; Habetier, T.G .; "A Survey on Testing and Monitoring Methods for Stator Insulation Systems of Low-Voltage Induction Machines Focusing on Turn Insulation Problems, " IEEE Transactions on Industrial Electronics, Vol. 55, No. 12, pp. 4127-4136, 2008. For a large part of the known isolation monitoring methods, special measuring devices are required which are not available on modern inverter-fed drives, or they require specialist knowledge in the field of application and analysis. Additionally, the machines must be turned off for most of the measurements, which means that only off-line verification of the isolation state of the machines is possible. Therefore, it is desirable to avoid these constraints and, moreover, to use the inverter as a source of excitation and to use only the measurement signals from current sensors present in modern drives to avoid specific additional equipment for the intended monitoring.
    Modern industrial drives can be subdivided into three different drive components: the inverter, the wiring and the actual machine with its windings. These components are each designed so that they ensure good dynamic properties of the flux linkage, the torque and the speed of the machine in the fundamental frequency range of up to a few hundred hertz. In addition, however, these components also cause a pa¬rasitäres behavior in the field of higher frequencies. InFig. 1 is a schematic illustration of a typical inverter cable machine assembly 1. The main components which are responsible for the behavior at the fundamental frequency of the drive are denoted by 2 (inverter), 3 (cable) and 4 (machine). The high-frequency characteristics are to a considerable extent influenced by the parasitic components of the system, which are influenced by capacities, e.g. B. 5, are identified. As can be seen, the parasitic capacitances of cables and windings such as, for example, phase-to-ground, phase-to-phase, spooled-coil, and winding-turns, result in a complex system with seismic characteristics in the higher frequency range. The parameters of these parasitic capacitances 5 are in turn influenced by the isolation system and by its constitution, cf. the aforementioned article by Farahani, M .; Borsi, H .; Gockenbach, E .; "Study of capacitance and dissipation factor tip-up toevaluate the condition of isolation systems for high voltage rotatory machines," Electrical Engineering, Vol. 89, No. 4, pp. 263-270, 2007.
    In Nussbaumer, P .; Santin, C .; Wolbank, T.M .; "Analysis ofcurrent reaction on inverter switching to detect changes in electrical machine's high-frequency behavior," The 38th Annual Conference on IEEE Industrial Electronics Society, IECON, pages 1678-1683, 1212, and in the corresponding WO 2013/016750 A, has already been proposed to apply a step voltage to the machine windings and to measure a transient current response, which was then oversampled and evaluated to obtain a correlation between a change in this current response and a change in the complex impedance system resulting from a failure of the isolation system. Experiments have shown that this technique works well; nonetheless, one would like to have a somewhat simpler yet efficient system for monitoring the isolation state of the machine.
    Another monitoring system is in Perisse, F .; Werynski, P .; Roger, D., "A New Method for AC Machine Turn Insulation Diagnostic Based on High Frequency Resonances, " IEEE Transactions on dielectrics and Electrical Insulation, Vol. 14, No. 5, p. 1308, 1315, October 2007; This system is intended to detect slight variations in high frequency resonances in the winding of a machine, and works in conjunction with statistical data obtained from measurements relating to accelerated aging of a magnetic wire used to construct the machine ,
    The present invention is now directed to a method and apparatus as outlined above for detecting / monitoring the isolation state of inverter-powered AC machines (eg, induction machines), while at the same time allowing for simple equipment and high efficiency.
    For this purpose, the invention proposes a method and a device as defined in the independent claims, advantageous embodiments and further developments are defined in the dependent claims.
    The basic idea of the proposed estimation of the general state of isolation is to excite the machine in a specific high frequency range which is well above the fundamental wave of the machine, which is related to the mechanical speed and typically does not exceed 1 kHz. This excitation is achieved by means of the inverter, and the current response of the machine in the considered frequency range is measured. This frequency range depends on the construction of the machine and its insulation system. For machines with a randomly wound stator winding and a rated power of up to 100 kW, the frequency range can typically be 300 kHz to 10 MHz. For machines with preformed stator coils and a rated power in the megawatt range and above, the frequency range may typically be 50 kHz to 5 MHz.
    It should be noted that many of the currently available industrial inverters can only generate voltage pulses down to a few microseconds, resulting in excitation of the machine in the lower part of the frequency range, which is sensitive to changes in insulation, i. H. to suggestions in the range of about 100 kHz. With the advanced power semiconductor technology (SiC, GaN), however, switching frequencies can be achieved, which also cover the upper part of the mentioned frequency range.
    If the parasitic capacitances of a machine change, resulting, for example, in a deterioration of the isolation system, a change in the current response of the machine in a certain frequency range is visible. These changes can be detected when the results obtained from the machine having an intact isolation are compared with measurements made repeatedly during operation at given intervals. The length of these intervals can range from a few hours in severe operating conditions to several weeks in low extra load applications.
    As already mentioned, the excitation of the machine takes place in a specific frequency range. Since the inverter can accomplish a voltage excitation, it can be used directly by generating a particular voltage sequence with a certain dominant frequency. A typical voltage pulse pattern is schematically depicted in Fig. 2A, which shows excitation in the single-phase direction with a dominant frequency of 100 kHz. It consists of a sequence of spatially parallel stress area pointers pointing in the opposite direction of a phase (eg, u +, u-, u +, u-, see Figures 2A and 2B). Since each pulse has a duration of 5 ps, a dominant fundamental frequency of 100 kHz is excited.
    Modern industrial inverters used in drive applications are usually not designed to continuously apply a pulse sequence in the frequency range which is most sensitive to changes in the general state of isolation. Therefore, the machine is subjected only to a sequence of a few, very short pulses in a specific phase direction. Using the drive inverter technology currently available on an industrial scale (insulated gate bipolar transistor, IGBT), the upper targetable excitation frequency is in the hundreds of kHz range.
    An alternative type of excitation may be a spatially rotating excitation in which the dominant fundamental wave is generated by the successive application of adjacent 600 voltage vectors to produce an electrical revolution within the desired period of time, cf. Fig. 2B. Fig. 4 shows the voltage measured at the machine terminals resulting from excitation in one phase (see Fig. 2A). As can be seen, there is a dominant fundamental voltage with a frequency of approximately 100 kHz.
    It must be mentioned that the blocking voltage dead time of an inverter and other non-ideal characteristics of the inverter distort the actual voltage excitation signal, which leads to additional excitation frequencies. The resulting current is measured using the current sensors present in standard industrial inverters. This type of sensors usually has a frequency range which is set to a few hundred kHz according to the manufacturer. Their accuracy is reduced over this frequency, but their transfer function is nevertheless reproducible since they act as current transformers. Fig. 5 illustrates the measured current response to a 100 kHz voltage excitation according to Fig. 2 Adar. As can be seen, there is a dominant high frequency vibration caused by the steep voltage rise that obscures the response in the frequency range of interest when considering the time course. The application of a Fourier transform to the measured current signal shows that these oscillations, in combination with the additional excitation frequencies, lead to additional upper frequency bands in the amplitude spectrum due to the non-ideal properties of the inverter mentioned. For the excitation frequency along with all upper frequency bands, a current response is obtained which is affected by the machine impedance at these frequencies.
    Because of the reduced accuracy of the current sensors in the higher frequency range, the actual magnitudes of the current amplitude spectrum can not be used directly to monitor the correctness of the insulation. However, because the transfer function of the current sensors is reproducible, reference measurements can be made when a new drive is put into service that contains a machine with intact isolation, and these amplitude spectra can then be compared to measurements made at the same excitation frequency but after one be made certain Be¬triebsdauer when the deterioration of insulation has already begun.
    The procedure described above can be repeated on all phases in order to obtain the possibility of comparing changes in the individual phase results in relation to the reference measurement. Thus, the spatial asymmetry of the machine at the specific excitation frequency can be calculated with reference to the mentioned reference measurements. By comparing the results of phase Nos. 1, 2 and 3 in conjunction with the spatial orientation of the phases, a measure of the spatial asymmetry can thus be obtained.
    When changing the times of the individual switching commands inFig. 2A, the excitation frequency can be changed, and the results can therefore be used to determine a measure of the frequency response of the machines.
    Advantageously, several measurements are made one after the other for the reference current reactions as well as for the subsequently measured current reaction.
    Preferably, an indicator (IDI - insulation degradation indicator) for degradation of the insulation is determined in real time based on the deviation of the measured current response from the at least one reference current reaction. This IDI can be calculated based on (deviation from the root mean square) of the determination of a standard deviation of the current responses over the frequency range.
    Accordingly, the present device for fixing the state, in particular a deteriorated state, an insulation of an inverter-powered AC machine is characterized in that the inverter is set up to operate the machine with a voltage in a certain frequency range over the fundamental to stimulate the machine, and that at least one comparator is provided which is adapted to compare the measured current response of the machine with at least one reference current response previously caused on the intact machine and measured and stored, and possible changes in the measured Determine current response with respect to the at least one reference current response in order to determine the isolation state based on these changes.
    As already mentioned, the current response is preferably measured by means of at least one current sensor already present in the inverter circuit; Moreover, it is advantageous if the specific frequency range for the voltage 50 kHz to 5 MHz, preferably 300 kHz to 3 MHz, carries at least up to 1.5 MHz; and / or if the inverter is arranged to output a pulse sequence as the excitation voltage.
    A preferred embodiment is further characterized by at least one computing unit configured to calculate an indicator (IDI) for deterioration of the insulation based on the deviation of the measured current response from the at least one reference current response. It is particularly advantageous here if the calculation unit is set up to calculate the indicator for the deterioration of the insulation on the basis of a number of current reaction measurements and based on a standard deviation of the current reactions over the frequency range.
    Furthermore, it is advantageous if in the case of a mehrpha¬sigen machine, z. A three-phase machine, values for the insulation deterioration indicator (IDI) for each phase are calculated, and from this a possible spatial asymmetry is calculated.
    The present invention will now be further disclosed by way of preferred embodiments shown in the drawings, in which:
    Fig. 1 shows an illustration of a typical structure of driving components which influence the electrical behavior at low frequency and high frequency;
    FIGS. 2A and 2B show typical inverter pulse sequence switching commands to excite an alternator, in FIG
    100 kHz single-phase excitation (Figure 2A) and in the form of a rotating excitation (Figure 2B);
    Fig. 3 shows a block diagram of an embodiment of the present device;
    Fig. 4 shows an example of an excitation voltage sequence measured at a machine phase terminal (100 kHz);
    Fig. 5 shows a plot of the measured phase current response resulting from the pulse sequence excitation of Fig. 4;
    Fig. 6 shows a plot of the amplitude spectrum of the measured phase current response resulting from the pulse sequence excitation of Fig. 4 (100 kHz);
    Fig. 7 shows in a schematic representation the determination of the spatial asymmetry of a machine at an excitation frequency based on a comparison of results of the individual phases;
    Fig. 8 schematically illustrates the arrangement of a capacitance on a stator winding of a machine to simulate a general condition with degraded insulation;
    FIG. 9 shows a diagram of the measured current response similar to that of FIG. 5, but this results from a pulse sequence excitation at 166 kHz, the perfect condition being in a black solid line and the deteriorated state being indicated by a dashed line is shown;
    Figures 10A and 10B show graphs of the corresponding amplitude spectra of the measured phase current responses resulting from the pulse sequence excitations at 100 kHz (similar to those of Figure 6) and at 166 kHz, the intact state in solid lines and the degraded state shown in dashed lines;
    Figures 11A and 11B are graphs similar to those of Figures 10A and 10B showing the situation at a different scaled frequency axis to illustrate the dependence of the changes in magnitudes, with a maximum at about 500 kHz and a subsequent minium at about 1 MHz; and
    FIG. 12 shows, in the case of 166 kHz pulse sequence excitation, schematic error indication values calculated using a squared deviation of current frequency responses (box representation).
    As already mentioned above, FIG. 1 shows an illustration of an arrangement 1 with an inverter 2, cables 3 and an alternating current machine 4, with capacitances 5 as parasitic components; and FIGS. 2A and 2B illustrate typical voltage pulse patterns (FIG. 2A) and voltage space pointer patterns (FIG. 2B). FIG. 4 shows the corresponding measured phase current reaction 7, which results from this pulse sequence excitation in the corresponding phase.
    3 shows a schematic view of a preferred embodiment of a device according to the invention for determining the deterioration of states of insulation in an electrical machine 4 on-line.
    The apparatus shown in Fig. 3 is used for on-line monitoring of an electric machine (eg, an induction machine), which may be a single-phase or multi-phase machine, with three phases assumed in Fig. 3 by way of example be, cf. also Fig. 1. This machine 4 has a supply circuit or supply circuit 8 associated therewith with three power supply lines 3A, 3B and 3C (cable section 3) corresponding to the three phases; this supply circuit 8 also has an inverter 2 which provides the corresponding voltage signals for the machine 4; In addition, a DC connection capacity 8 assigned to the inverter 2 is shown.
    In the individual phase conductors 3A, 3B, 3C corresponding sensors 9, 10, 11 are arranged, which serve in the present case, for the present technique, the current i or the time derivative of the current (di / dt) in the individual phases 3A, 3B To record 3C. The current dissipation sensors may be, for example, Rogowski sensors, known per se and also referred to as CDI sensors. On the other hand, current sensors are also known and require no further explanation here.
    The output signals of the sensors 9, 10, 11 are fed as Messsi- signals in a scanning device 12, which is realized with A / D-Wandler (ADCs) 13, 14, 15, one for each phase 3A, 3B, 3C. The sampling rate is high enough to ensure accurate determination of the measurement signals.
    The output signals of the ADCs 13, 14, 15 are then supplied to window circuits 16, 17, 18, which are part of a processing unit 19 and observation window, d. H. Set time intervals for the measurement signals to be analyzed after being sampled. For this purpose, the window circuits 16, 17, 18 are connected to a control unit 20 for the inverter 2, wherein this control unit 20 is, for example, a pulse width modulation (PWM) control unit which, in a manner known per se, applies corresponding switching commands to the inverter Inverter 2 outputs. Based on these switching or control signals, the respective observation window, i. H. the relevant observation period, set in the window circuits 16, 17, 18, and upon reaching the end of the respective window, the evaluation, i. H. the feeding of samples from the ADCs 13, 14 and 15 to actual computer components 21, 22, 23 is terminated.
    In these computer components 21, 22, 23, d. H. generally in the actual computing (processing) unit 19, characteristic parameters relating to the current signals or the signals indicative of the time derivative di / dt of the current, namely the excitation frequency and the frequency spectrum, are determined.
    The values obtained are then supplied to a respective comparator unit 24, 25, 26, in which the comparison is carried out with an appropriate reference frequency spectrum, the latter parameters being obtained in advance in a measuring operation on a machine 4 which functions properly. Thereafter, an indicator - IDI - for the decay of the insulation is calculated again for each phase according to Equation 1 below:
    (1)
    Index i indicates the values along the frequency axis of the amplitude spectrum Y and defines the frequency range under consideration. In this investigation, the signal shift was removed and the frequency range up to 3 MHz was used for the calculation. Indexk indicates the excitation frequency used for the measurement.
    Subsequently, in a further comparator and calculation unit 27, the calculated phase-related IDI values are compared with each other, and from this a spatial asymmetry is calculated. This is illustrated in the illustration of FIG. 7, where three phases are shown and an asymmetry between phase no. 1, phase 2 and phase 3 is represented by dashed circles and a resulting black dot. Next, at block 28, the three IDI values corresponding to phases 3A, 3B, 3C and the spatial asymmetry value are compared to thresholds provided by a machine controller 29 and prestored in that controller 29 or a separate memory 31. The machine controller 29 may also be connected to the various modules 16 - 18, 21 - 23 and 24 - 26 of the processing unit 19.
    After execution of the comparisons, the final analysis of the signals is carried out in an evaluation unit 30, ie. h. the determination of a deterioration and its exact Feststel¬lung, in particular using the previous comparison results, and there is the activation of a warning level.
    All previous measurement results were obtained with a machine 4 with intact insulation system. These are reference measurements and they are referred to as "impeccable". designated. In order to simulate a condition of deteriorated insulation, the machine 4 used in this structure is provided with additional tapping points 32, 33, 34 on the phase windings, cf. 8.Durch connecting a capacitance 5 (CSChadhaft) between a Anzzffpunkt 32 and the phase connection (eg., U), another Anzzffpunkt 33 (or 34) of the machine, or the ground terminal, kön¬nen the specific values of the parasitic capacitance are increased, whereby a condition with defective insulation can be reproduced. The change in capacity is comparable to the results of investigations in Farahani, M .; Borsi, H .; Gockenbach, E .; "Study of capacitance and dissipation factor tip-up to evaluate the condition of isolation systems for high voltage rotating machines, " Electrical Engineering, Vol. 89, No. 4, pp. 263-270, 0000, or Perisse, F .; Werynski, P .; Roger, D., "A New Method for AC Machine Turn Insulation Diagnostic Based on High Frequency Resonances, " IEEE Transactions on dielectrics and Electrical Insulation, Vol. 14, No. 5, p. 1308, 1315, October 2007.
    This simulated state of defective insulation was realized in the following series of measurements. A capacity CSChadhaft of 2.2 nF was connected between the terminal connection (eg U) and a bleed point (eg 32) of one phase (the capacity of phase mass of the machine is approximately 2 nF), and the measurement ¬values are hereafter referred to as "defective". designated (see also Fig.8).
    The results are shown in FIG. 9. The pulse duration was set at 3 ps, which leads to a maximum exciter frequency of 166 kHz achievable in practice. FIG. 9 shows the results for the machine 4 with intact insulation in a solid-line curve at 35. The measured values with the additional capacitance (defective) (5 in FIG. 8) placed are shown at 36 in an unbroken line. As can already be seen in the time domain (Fig. 9), the current response at the higher frequencies has changed very clearly.
    Performing a Fourier transform on the obtained measurement results in both the intact and the defective insulation designs yields a current frequency amplitude spectrum 35 'and 36', respectively, shown in Figs. 10A and 10B. Here, the excitation frequency was set to 100 kHz (upper diagram, FIG. 10A, corresponding to 100 kHz) and 166 kHz (lower diagram, FIG. 10B).
    The excitation frequency is designated in each diagram with a stepped rectangle 37.
    The frequency range which is most sensitive to changes in the insulation system for the machine under consideration is between 300 kHz and 3 MHz in this investigation. If the excitation frequency changes to cover this frequency range and uses the value of the amplitude spectrum only in the region around the excitation frequency, the frequency response of the machine can be determined by a series of measurements each providing the magnitude at the excitation frequency. This can be done when the new machine is put into service in order to get the "good " Receive frequency response.
    When placing the additional capacitance 5 (defective isolation), the change in the amplitude spectrum is already clearly visible at the two excitation frequencies depicted in Figs. 10A and 10B. One way to calculate an indicator of a situation with insufficient isolation is to perform again a series of measurements to cover the frequency range and again to determine the frequency response, as described above. If one subtracts the frequency-dependent deviation between "defective". and "intact" Frequency response, one obtains a measure of the change in isolation state.
    As an alternative to varying the excitation frequency and determining the frequency response over the mentioned frequency range, it is also possible to compare the amplitude spectrum of an intact and a defective machinery, as shown in Figs. 10A and 10B for a single excitation frequency. Considering not only the magnitude at the excitation frequency, but also the upper frequency bands covering the frequency range of interest, a frequency-dependent deviation of the defective spectrum from the intact spectrum can also be calculated. This procedure was chosen below, as described below becomes.
    In the measurements (Figs. 10A, 10B), the " defective " reported current response spectrum 36 'is generally higher than that (35'), which is considered "intact". referred to as. This deviation may also be reversed at certain excitation frequencies, depending on the actual distribution of the parasitic capacitances 5 along the machine winding. Thus, for the calculation of an indicator value, it is important to consider the deviation of the frequency responses in both directions.
    A simple possibility for realizing such a calculation of an indicator (IDI) for the degradation of the iso-lation in real time is to determine the standard deviation along the frequency f according to (1).
    (1)
    The index i indicates the values along the frequency axis of the amplitude spectrum Y and defines the considered frequency range. In this study, the signal offset was removed and the frequency range up to 3 MHz was used for the calculation. The index k indicates the excitation frequency used for the measurement.
    This procedure was implemented for an excitation frequency k of 166 kHz, as shown in FIGS. 11A (100 kHz) and 11B (166 kHz), specifically for a series of 33 measurements which were carried out directly one after the other, with one Measurement series for the "intact " Setup was performed, and after placing an additional capacity another series of 33 measurements on the "defective". Construction was made. Thus, the statistical properties of the calculated IDI values can be recognized. The calculated indicator values are scaled to the value of 1 for the intact configuration. Any increase in the values above this level therefore indicates a change in the high-frequency response of the machine 4.
    The figure in Figures 11A, 11B shows the dependence of the deviations 35 '- 36' on the frequency (maximum at ~ 500 kHz, with a following minimum at ~ 1 MHz); above 3 MHz, the sensitivity of the sensors used (9, 10, 11 in Fig. 3) decreases, and at ~ 4 MHz and above, an inversion of the intact signal 35 'and defective signal 36' is noted.
    The box representation used in FIG. 12 shows the statistical properties of the calculated error indicator IDI. By using a series of measurements and IDI values calculated in this way (in the case considered 33), box 38 reproduces the field in which 50% of these calculated IDI values are located. A dotted line 39 indicates the mean. The
    Horizontal lines 40, 41 indicate the range in which 75% of the calculated IDI values are located. The left box view, on the horizontal axis, with "intact " is the set of 33 calculated IDI values obtained on the machine 4 without additional capacity. The right Kästchendarstel¬lung, with "defective". represents the set of 33 IDI values obtained when an additional 2.2 nF capacity 5 is set between the port connection and a tap point of a phase.
    It can be seen in Figure 12 that small deviations of the calculated IDI values are obtained in the same engine design due to measurement noise and other non-ideal characteristics. However, by using simple statistical measures such as the averaging calculation, the bad isolation configuration can be clearly separated from the reference measurements.
    Because the additional capacity 5 is placed within a part of a single phase, e.g. Phase U in Figure 8, only the response to the excitation in this phase has this visible change, while the other phase reactions remain nearly unchanged. Therefore, not only a determination of the change of high-frequency characteristics but also of their spatial position can be detected by combining the results of all three phase excitations at a certain frequency to give a resultant pointer and thus determining the spatial asymmetry of the frequency response men, cf. also Fig. 7.
    If the drive has an inverter 2 that can provide excitation frequencies of 1 MHz or more, the frequency range for the measurements can be selected to cover that part that is most sensitive to changes in the parasitic capacitances of a winding insulation. Depending on the rated power of the machine 4, this frequency may range from a few hundred kHz (for high performance machines) to a few MHz (for lower power machines). As already mentioned, due to the limitation of the inverter hardware, the maximum excitation frequency in this test was 166 kHz.
    Above, a new method for detecting the deterioration of insulation has been presented. It is based on the frequency response of the machine current to a voltage excitation with a certain dominant frequency. The excitation is accomplished by a voltage pulse sequence of the inverter 2 with a dominant fundamental wave equal to the desired excitation frequency. The current response is measured using the built-in current sensors 9, 10, 11 of the inverter circuit 2. The excitation frequency may be changed to cover the frequency range of the machine 4 which is most sensitive to changes in the intact state of a winding insulation. In this way, a frequency response curve of the machine 4 can be estimated. If the excitation pulse sequence is applied only in a single-phase direction, it can be repeated in the remaining main-phase directions in order to obtain a spatial information about this current-frequency response.
    As the intact state of isolation of the machine winding deteriorates, the parasitic capacitances of the winding and thus also the high frequency characteristics change in the frequency range considered (50 kHz to 10 MHz). By comparing the frequency response obtained from a new (intact) machine with that of a machine with markedly deteriorated insulation, a change in the two frequency responses can therefore be determined. Since the determination measurements can be made by means of a standard inverter without additional sensors, an on-line monitoring of the machine is possible. Accordingly, a deterioration of the Iso¬lierungssystems can be detected before an actual short circuit between turns occurs or there is a short circuit between phase and ground. As a result, scheduled maintenance and unforeseen outages or business interruptions can be avoided.
    权利要求:
    Claims (17)
    [1]
    1. A method for determining the state of isolation of an inverter fed AC machine, wherein the machine (4) by the inverter (2) excited with a voltage, and by this excitation a current reaction of the machine is caused, wherein the current reaction is measured, characterized in that the machine (4) is excited with a Spanπnung in a certain frequency range above the fundamental wave of the machine, that the measured current response with at least one pre-measured and stored Refe¬renzrenzreaktion is compared, and that possible Verände¬rungen The measured current response with respect to the at least one reference current response of the particular frequency range can be used to determine the isolation state.
    [2]
    2. The method according to claim 1, characterized in that the current response is measured by means of at least one current sensor (9, 10, 11) already present in the inverter circuit.
    [3]
    A method according to claim 1 or 2, characterized in that the predetermined frequency range for the voltage is 50 kHz to 5 MHz, preferably 300 kHz to 3 MHz, and at least up to 1.5 MHz.
    [4]
    4. The method according to any one of claims 1 to 3, characterized gekenn¬zeichnet that an inverter pulse sequence is used as excitation voltage.
    [5]
    5. The method according to any one of claims 1 to 4, characterized gekenn¬zeichnet that in measuring the current response in addition to the excitation frequency and upper frequency bands are considered to cover the frequency range of interest when a frequency-dependent deviation of the current response is calculated by the reference stream reaction.
    [6]
    6. The method according to any one of claims 1 to 5, characterized gekenn¬zeichnet that a Fourier transformation is performed on the measured current reactions and differences in the size of the current response signals are used to determine the Isolie¬rungszustand.
    [7]
    7. The method according to any one of claims 1 to 6, characterized gekenn¬zeichnet that for the reference current reactions as well as for thereafter measured current reaction several measurements are successively vorervereingenommen.
    [8]
    8. The method according to any one of claims 1 to 7, characterized gekenn¬zeichnet that an indicator (IDI) for the deterioration of the insulation in real time on the basis of the deviation of the measured current response of the at least one Referenz¬stromreaktion is determined.
    [9]
    9. The method according to claim 8, when dependent on claim 7, da¬durch characterized in that the indicator (IDI) is calculated for the deterioration of the insulation on the basis of the determination ei¬ner standard deviation of the current responses over the Frequenz¬ range.
    [10]
    A method according to claim 8 or 9, characterized in that in a multiphase machine, e.g. B. a three-phase machine (4), values for the indicator (IDI) for the deterioration of the insulation for each phase are calculated and from this a possible spatial asymmetry is calculated.
    [11]
    11. A device for determining the state, in particular a deteriorated state, an insulation of a Wechselrich¬tergespeisten alternator (4), with an Wechsel¬ current machine (4), which is connected to an inverter (2), which is adapted to, the To excite a machine (4) with a voltage, and at least one sensor (9, 10, 11) for measuring a current response of the machine (4) caused by this excitation, characterized in that the inverter (2) is adapted to operate the To excite the machine (4) with a voltage in a certain frequency range above the fundamental wave of the machine, and that at least one comparator (24, 25, 26) is provided which is adapted to supply the measured current response of the machine (4) with at least one reference current response which was previously caused by the intact machine and was measured and stored and possible changes in the measured current reaction in Bezu g to determine the at least one reference current response to determine the isolation state based on these changes.
    [12]
    12. The device according to claim 11, characterized in that the current response by at least one current sensor (9, 10, 11) is measured, which is already present in the inverter circuit vor¬handen.
    [13]
    13. The apparatus of claim 11 or 12, characterized in that the determined frequency range for the voltage 50 kHz to 5 MHz, preferably 300 kHz to 1.5 MHz.
    [14]
    14. Device according to one of claims 11 to 13, characterized ge indicates that the inverter (2) is arranged to deliver a pulse train as an excitation voltage.
    [15]
    Apparatus according to any one of claims 11 to 14, characterized by at least one calculating unit (24, 25, 26) adapted to provide an insulation deterioration indicator (IDI) based on the deviation of the measured current response from the at least one reference ¬stromreaktion to calculate.
    [16]
    16. The device according to claim 15, characterized in that the calculation unit (24, 25, 26) is adapted to calculate the indicator for the deterioration of the insulation on the basis of several current reaction measurements and based on a Stan¬dardabweichung the current responses over the frequency range ,
    [17]
    17. The apparatus of claim 15 or 16, characterized in that in the case of a multi-phase machine, for. B. a three-phase machine (4), a comparator and calculator (27) to a corresponding element of comparators (24, 25, 26) is connected to the calculated for each phase value of the indicator (IDI) for the deterioration of Isolation and to calculate a possible spatial asymmetry.
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    同族专利:
    公开号 | 公开日
    AT516218B1|2017-06-15|
    WO2016029234A1|2016-03-03|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US6035265A|1997-10-08|2000-03-07|Reliance Electric Industrial Company|System to provide low cost excitation to stator winding to generate impedance spectrum for use in stator diagnostics|
    JP2001141795A|1999-11-18|2001-05-25|Matsushita Refrig Co Ltd|Insulation degradation detection device for compressor in air conditioner|
    JP4554501B2|2005-01-18|2010-09-29|ファナック株式会社|Motor insulation resistance deterioration detection method, insulation resistance deterioration detection device, and motor drive device|
    AT511807B1|2011-08-01|2013-03-15|Univ Wien Tech|METHOD AND DEVICE FOR ONLINE RECOGNITION OF STATE-OF-CHARGE INSULATION IN AN ELECTRICAL MACHINE|DE102020000236A1|2020-01-16|2021-07-22|Man Truck & Bus Se|Method for the electrical function test of an electrical reluctance machine of a motor vehicle|
    法律状态:
    2020-04-15| MM01| Lapse because of not paying annual fees|Effective date: 20190825 |
    优先权:
    申请号 | 申请日 | 专利标题
    ATA50587/2014A|AT516218B1|2014-08-25|2014-08-25|Method and device for detecting the state of isolation of an alternator|ATA50587/2014A| AT516218B1|2014-08-25|2014-08-25|Method and device for detecting the state of isolation of an alternator|
    PCT/AT2015/050203| WO2016029234A1|2014-08-25|2015-08-25|Method and device for detecting the state of an insulation of an alternating current machine|
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